Double Deep Pallet Racking - Your Complete Guide

double deep pallet racking

As the name suggests, Double Deep Pallet Racking enables palletised items to be stored two rows deep and provides superior storage density to alternative systems such as wide aisle. These storage systems are either installed against a wall or back-to-back. The racking design consists of steel beams and upright frames and can be purpose built to accommodate light, medium and heavy duty loads, as required. Loading and unloading items requires the use of specialised attachments or purpose-built forklifts such as reach trucks or articulated forklifts.

The system operates using the FILO (first in, last out) method of storage. Whilst retrieval of pallets located at the backend can lack the efficiency of other systems, this can be overcome through the use of an intelligent inventory management software that will allow you to take full advantage of the enhanced storage capacity.

What Are the Advantages of Double Deep Pallet Racking?

  • High density storage solution that maximises floor space
  • Front and back row items can be loaded and unloaded from the same aisle
  • Low initial costs, high level productivity
  • Upper storage levels can be equipped with rails to help forklift operators retrieve items and decrease the likelihood of human error
  • System can be custom built to support light and heavy weight loads
  • Ideal for use with a diverse range of industries including hospitality, manufacturing and industrial
  • Reduction in aisles results in less time spent travelling between different picking areas
  • Perfect for storing bulk items
  • Improves the overall efficiency of a storage facility
  • Ideal for inventory that has a medium to long shelf life
  • Great for storing food items with a high turnover

What Are the Disadvantages of Double Deep Pallet Racking?

  • Selectivity is not as efficient as some other storage systems
  • Access requires forklifts that have special telescopic fork attachments or are purpose built for double deep rack systems, such as pantograph reach trucks or articulated forklifts

What Type of Forklifts Are Required for Double Deep Pallet Racking?

The two most common types of forklifts for double deep systems are reach trucks (pantograph and non-pantograph) and articulated forklifts. Non-pantograph forklifts can be modified to work with double deep systems through the addition of telescopic fork attachments. 

Below is a list of pros and cons for each:

Telescopic Forks:

The telescopic attachment enables non-pantograph forklifts to use double deep systems. The attachment is powered by hydraulics, which enables the operator to move the forks backwards and forwards, independently of the forklift itself, allowing pallets to be placed and retrieved along the back row.


  • Less expensive than pantograph reach trucks
  • Telescopic attachments enable forklift to operate in narrower aisles than standard manual ones
  • Enhances materials handling ability, while reducing risk of inventory damage
  • Doesn’t obscure forklift operator’s vision, unlike pantograph reach trucks


  • The attachment causes a reduction in lifting capabilities

Pantograph Forklift

Pantograph reach trucks are purpose built for double deep rack systems and offer superior performance to telescopic fork attachments. 


  • Able to operate in narrow aisles
  • Quicker loading and unloading times
  • Ensures safer handling of pallets, decreasing chances of stock damage


  • Operator visibility is inferior to telescopic forks
  • More expensive than telescopic forks

Additional Safety Options

Every storage system benefits from the addition of pallet racking protectors that help to protect storage racks from forklift damage, while preventing injuries to personnel. These include rack end protectors, safety mesh, timber and metal decking, extra heavy duty beams, corner barriers, column guards and more.

It’s important to always have appropriate load signs and safety labels, and other relevant signage in place, as well. Consult with your local parts supplier for advice on the best protective equipment for your double deep pallet system.

Similar Articles

Business Formation Services

For many, the very concept of opening their own business is a dream comes true. Yes, it's indeed an adrenaline-filled venture. The very idea of opening your own business can be exciting and thrilling – and you almost can't wait to jot down your beautiful thoughts.

Why IT Will Be on the Hook for Bad Processes

There’s an unspoken rule in every office that the first person to voice an opinion about an unclaimed project will immediately be given responsibility to complete that project.

tax season

Accounting is an essential and most complicated part of every business. Bookkeeping must be accurate to get a solid grip on the business’s financial situation. The basic concept of bookkeeping is recording your day-to-day transactions efficiently that includes expenses, income, etc., as errors in bookkeeping can be the reason for penalties during tax season.


With over 200 billion mobile apps being downloaded every day across the globe, it makes sense to be where your customers are and developing an app for your company has great potential to significantly boost business…when its done right!

10 Best Tips to Improve Business Nationally

Let’s face the reality that it is very easy to start a business but to sustain in the market is very difficult. You need to face many problems, rejections and oppositions in the market to survive. Not every business can be a huge success in the beginning but you need to be focused on the goal you need to achieve.

Roku channels

Whether you are running a small business or you are having a big enterprise, every businessman wants to grow their company and generate more leads & revenue. To attain all these, they follow numerous strategies.


Accounts payable software is very useful for organizations in a number of ways. In fact, it is much more useful for organizations as part of a comprehensive procurement platform rather than a standalone application since it allows them to eliminate cumbersome manual data transfer, and ensure that AP tasks are completed in time.

5 Most Effective Money Saving Tips & Trick For Small Business Owners

Every expanded company was once a beginner - a small business. Although small businesses have a lot to take care of as they start the journey, observing and making a few amendments can bring a good fortune to the company. According to a reliable survey, 8 out of 10 companies fail within the period of first 18 to 36 months.

money coins cash currency

A lot of small business owners do not see the importance of keeping track of their expenses. No matter how small of a business you run, you cannot remember everything, so you need to keep track of it and collect all your receipts. Here is why.